الإجابة على 5 أسئلة أساسية تتعلق بصناعة قولبة حقن البلاستيك

مقدمة الشركة المصنعة لأجزاء حقن البلاستيك

عالم مصنع قطع حقن البلاستيك . من أقلام الحبر الجاف ، والمكسرات لعلب القمامة ، إلى المكسرات لمصدات سيارتك - في الحياة اليومية ، هناك ألوان وأشكال لا حصر لها من المكونات البلاستيكية الهندسية.

A plastic injection parts manufacturer uses these engineering plastic parts in injection molding tools. One of the so-called forming processes of injection molding tools.

For example, amorphous materials are particularly used to generate special shapes. The basis of injection molded parts is conventional engineering plastic particles. plastic injection parts manufacturer heats the initial solid particles. And injection molded under pressure into an abrasive tool.

This process is undoubtedly more complicated than it initially sounded. Because the finished product must accurately match the relevant technical parameters. Such as:

• اللون
• حجم و
• surface

The finished product must have a high resistance and quality. The first equipment following this rule appeared in 1919.

ما هو صب حقن البلاستيك؟

Injection Molding is a manufacturing method that manufactures parts by injecting materials into a mold. It is a kind of plastic processing technology.

What is the manufacturing price of plastic injection precision molds?

When choosing an injection molding plant, you must first understand what injection molding is? And how to calculate the price of injection molded parts.

First, let’s first understand what is injection molding processing:

1. What is injection molding processing?plastic injection parts manufacturer

Injection molding processing is the business that the entrusting party provides raw materials and molds. And the مصنع قطع حقن البلاستيك manufactures injection products according to the entrusting party’s requirements and charge processing fees.

تطوير صناعة تصنيع أجزاء حقن البلاستيك

لا تتجاهلها. يعتمد القيام بعمل جيد في صناعة معالجة القولبة بالحقن على تقنيات مختلفة. مثل:

• تقنية
• اعمال
• الإدارة والاستراتيجيات المختلفة
• استراتيجيات تطوير التكنولوجيا
• استراتيجيات تنمية المواهب
• استراتيجيات التسويق و
• استراتيجيات التمويل.

هذه التقنية هي استراتيجية صغيرة مصنع قطع حقن البلاستيك . الاستراتيجية هي تقنية رائعة. أوجه التشابه بين التقنية والاستراتيجية تدور حول التخطيط. الفرق هو أن نطاق الخطة كبير وصغير. وطول الخطة طويل.

التكنولوجيا هي التطوير والابتكار. يجب أن يكون التطوير والابتكار استراتيجية تطوير مصنع قطع حقن البلاستيك.

Although China is the birthplace of مصنعي قطع غيار حقن البلاستيك.  The development of injection molds is very slow. Many technologies have stagnated. After China joined the WTO, domestic experts have carefully studied the advanced technologies abroad and integrated the product characteristics of their own injection molds.

After some renovations, the technology has been greatly improved. The precision of the precision injection mold has reached 2 microns. Therefore, China’s injection mold industry still needs to be developed.
What is suitable injection molding process for plastic injection parts manufacturer?

You would like to manufacture plastic parts in small series. But do not yet know;

• which processes are suitable?
• which costs you will have to pay?
• and which materials are suitable?

In this text you will learn famous plastic injection parts manufacturers techniques. The advantages and disadvantages of the individual processes. And why you should rely on plastic parts in small batches?

When talking about making plastic parts in small numbers, it is usually about producing plastic parts of less than 100 pieces per month. However, مصنع قطع حقن البلاستيك from the plastics industry reject the small-batch production of plastics due to the high costs.

The production of plastic parts in small quantities usually means expensive tools and special mold inserts. This only pays off in large quantities.

Prototype construction – low-cost مصنع قطع حقن البلاستيك production of plastic parts

If you want to have small-volume production of plastic parts. And save time and money, the vacuum casting process is the right choice.

These processes make it possible for مصنعي قطع غيار حقن البلاستيك to produce small quantities in a relatively short time at lower costs.

Due to the higher costs that come with small-scale production of plastic parts, you should consider the following before placing the order:

1. What is the actual number of pieces?
2. Is the component still in the development phase?
3. What material should the component be made of?
4. In what time should the small series be manufactured?
5. What is the budget?

Regardless of the industry in which you are active: contact is the starting point. You contact leading plastic injection parts manufacturer. And tell exactly what you need. This includes:

• the actual number of items
• the status of product development
• the desired material
• time limit and the amount of the budget.

With this knowledge, a مصنع قطع حقن البلاستيك develops a concept together with you. And offers you the right solution. If this solution is adopted, he will start with the conception and construction of the tools.

Which procedures are suitable for plastic injection parts manufacturer?

In order to keep costs as low as possible, the right مصنع قطع حقن البلاستيك plays a major role. These procedures must be selected depending on the number of items required. A المهنية مصنع قطع حقن البلاستيك will be happy to work with you to develop the right process.

Plastic injection molding – cost-effective production of plastic parts

Plastic injection molding is a primary molding process. That is mainly used in plastics processing. In this process, the plastic is plasticized with an injection molding machine. And injected into an injection mold under pressure.

By cooling, the material returns to the solid state. And can be removed as a finished part after opening the injection mold. The cavity of the tool determines the surface structure and shape of the finished part.

plastic injection parts manufacturer Rapid prototyping

Rapid prototyping is the generic term for numerous processes for the simple and fast production of finished parts. مصنعي قطع غيار حقن البلاستيك uses Vacuum casting and SLA  for plastic parts . In this process, a silicone mold is created. Which enables the casting of several identical parts with PU casting resins.

Advantages of vacuum casting:

• high precision
• short delivery time
• No wear
• only one-time costs for the production of the mold (a mold for the production of up to 1,000 finished parts)
• fast manufacturing
• inexpensive to manufacture

مصنع أجزاء حقن البلاستيك تحول الأجزاء البلاستيكية

يتم تشغيل الأجزاء البلاستيكية على مخارط CNC الحديثة. هذا يجعل من الممكن إنتاج العديد من العمليات مثل أحجام مفاتيح الربط ، والمفكات ، والمسام ، والعلامات والخيوط في شد واحد.

و مصنع قطع حقن البلاستيك  يستخدم دائما تحول البلاستيك عند الحقن وعمليات الصب يموت توجد بدائل أطول. في هذه العملية ، يتم تثبيت المادة كقضيب ودفعها عبر المغزل. الذي يتحرك بسرعة عالية. يؤدي هذا إلى إزالة المواد الزائدة من الأداة أو الإزميل.

ميزة تحويل البلاستيك:

• الأسطح الملساء جدا ممكن
• أنصاف أقطار محددة ممكنة

مصنع أجزاء حقن البلاستيك طحن الأجزاء البلاستيكية

Whether thermosets, thermoplastics, acrylic glass or elastomers: it is possible to mill almost all plastic parts. In addition to turning, milling is part of the optimal manufacturing solution for the machining of flat surfaces and 3D contours. Generally, plastic injection parts manufacturers practices it most often.

The production takes place with special tools on milling machines. The chip removal is circular with multi-tooth tools.

Advantages of plastic milling

• inexpensive manufacturing
• high surface quality
• flat surfaces and 3D contours possible

مصنعي قطع غيار حقن البلاستيك RIM process for the production of plastic turned parts

In this process, مصنعي قطع غيار حقن البلاستيك mixes isocyanate and polyol in liquid form in a mixer. And then injected into a shaping tool. This is where the curing takes place. Since the necessary molds can be manufactured quickly and inexpensively from aluminum. The RIM process competes with the injection molding process.

Advantages of the RIM process

• low locking pressure of the molds
• favorable flow behavior
• inexpensive manufacturing
• fast manufacturing

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