Algunos beneficios clave del moldeo por inyección de plástico

El moldeo por inyección es un proceso de fabricación en el que los fabricantes de productos de moldeo por inyección  inyectan plástico líquido a presión en un molde de metal. Distribuido uniformemente sobre él y solidifica. Este es el método más común de fabricación a gran escala de productos plásticos.

Generally, the moldeo por inyección  process requires sophisticated equipment and serious technical training. However, excellent quality product comes under professional injection molding products manufacturers.

fabricantes de productos de moldeo por inyección -Application for injection molding technology

Using this method, you can produce almost any plastic product. Moreover, there are no restrictions on the size or number of parts. Here is a partial list of what can be produced using injection molding technology :

• enclosures for electronic equipment;
• automotive components;
• similarly, plastic caps and caps;
• cases for medical equipment;
• household appliance parts;
• Kids toys;
• Furthermore, plastic packaging, etc.

BENEFITS OF USING PLASTIC INJECTION MOLDING TECHNOLOGY

Generally, many manufacturers choose a cheaper method of production. Casting in silicone mold. However, often this choice brings even greater cash costs. And does not guarantee excellent quality.

Why is it recommended to choose injection molding products manufacturers?

injection molding products manufacturers high accuracy of the finished product.

The supply of liquid plastic under pressure allows it to evenly distribute in shape. Filling even the smallest holes.

The ability to receive parts of any complexity. Including with very thin walls. For the manufacture of products, injection molding products manufacturers make a metal mold.

The design takes into account all the small details of the future product. As a result, you can get both simple and very complex product. But with many holes and bends.

The minimum need for machining the product. More often than not, the finished product does not require any processing. Subsequently, exceptions are very complex products. However, in this case, the improvements are minimal.

Productos terminados ilimitados.

The metal mold, comes before production. It will last a very long time. With its help you can make any number of products.

Bajo costo sujeto a la fabricación de un gran lote.

The more products, the cheaper the cost of one copy. Because injection molding products manufacturers spend the main budget at preparatory work. Which is carried out only once.

At the same time, injection molding technology has its drawbacks.

• the high cost of preparatory work.
• the unprofitability of manufacturing in a small batch.

What stages fabricantes de productos de moldeo por inyección follow for injection molding products?

The process of manufacturing plastic products by injection molding involves several stages. Which can be divided into two groups.

• trabajo preparatorio y
• casting a sí mismo.

Consideremos estas etapas con más detalle.

Trabajo de preparatoria

1. Creation of 3D models of the future product. You can create a 3D-model. According to the drawings, description or photograph. fabricantes de productos de moldeo por inyeccióncarry three-dimensional modeling t in a special program.
2. Prototype manufacturing. After the 3D model is created and approved. You can create a prototype, i.e. Generally, sample of the future product.
3. This is most often done using 3D printing. Simultaneously, a prototype is necessary in order to evaluate. And test the future product.
4. Mold design. Commonly, this process is based on a 3D model of the future product. When designing, it is important to consider all the smallest details.
5. Mold making. The finished 3D model comes into several parts. fabricantes de productos de moldeo por inyecciónmake each part separately. After which they are assembled into a mold.
6. Test casting. Next, using the finished mold. The first copy appears. Which is carefully studied and tested. If flaws are there, finalize the mold.

Preparatory work lasts from several weeks to several months. However, this is an important stage in which you should not rush. Because the quality of future products depends on it.

injection molding products manufacturers molding process

1. Submission of plasticto the mold under pressure. The heated plastic is fed into the mold under high pressure.
2. Uniform distribution ofplastic over the mold. Due to the pressure, the plastic comes in shape filling even small holes.
3. Mold cooling and plastic hardening. The cooling time depends on several parameters.

• type of plastic
• mold temperature etc.

For small items, this is usually a few seconds.

4. Delivery of the finished product. After the mold has cooled, it opens to give the finished product.

fabricantes de productos de moldeo por inyección costo del moldeo por inyección

Como regla general, los  fabricantes de productos de moldeo por inyección  exigen una cantidad justa. Sin embargo, se producirán más piezas en el futuro. Cuanto menor sea el costo de un producto. Al mismo tiempo, la calidad sigue siendo alta.

¿CUÁLES SON LOS BENEFICIOS DE UTILIZAR LA TECNOLOGÍA 2K?

La tecnología del moldeo por inyección permite combinar diferentes materiales en un solo componente. En particular, aumenta la funcionalidad y la libertad.

Esto lleva a los fabricantes de productos de moldeo por inyección  a una producción de componentes totalmente automatizada.

Los componentes aparecen en dos ciclos. Utilizando la tecnología principal. Después de lo cual se juntan. Del mismo modo, la tecnología 2K elimina el montaje. Simplificando el proceso de fabricación y optimizando finalmente los costos finales.

What is two component injection molding technology?

The technology of two-component injection molding creates additional added value. In addition, fabricantes de productos de moldeo por inyección can offer customers in the automotive industry.

Polyethylene is one of the most popular polymers today. Its various types are practically different plastics. Which sometimes differ from each other. Even more than from polymers of completely different types.

So, high pressure polyethylene is a relatively soft and fairly elastic product. And medium or low-pressure polyethylene is a fairly rigid material. But there is a similarity. Therefore, all polyethylene can boast of their frost resistance.

Due to which they can be operated up to -70 ° C. And some brands are even lower – up to -120 ° C. fabricantes de productos de moldeo por inyección technology is quite easy to recycle. Although injection molding has long been the most popular among the many relevant technologies.

What are some key benefits fabricantes de productos de moldeo por inyección provide?

Injection molding is a sequence of operations involving heating the starting material. Melting it into a semi-liquid phase. Then injecting the heated viscous mass under pressure into a special form.

In which fabricantes de productos de moldeo por inyección form the finished product. A feature of this technology is its cyclical nature. Which somewhat limits its performance.

Generally, its main advantages are as follows:

• Mayor capacidad de reciclaje
• bastante alto rendimiento
• alta calidad de productos terminados
• a menudo no requiere ningún procesamiento adicional

es perfectamente aceptable fabricar piezas de configuración compleja. Incluidos los de paredes delgadas. Como regla general, no se requiere procesamiento adicional de productos terminados.

El proceso de fabricación de productos terminados permite su completa automatización. Si bien ya se han acumulado miles de muestras de dicho equipo.

Sin embargo, el moldeo por inyección tiene algunos inconvenientes.

• el equipo para este proceso es bastante complejo.
• y por lo tanto no es barato;
• además, el uso práctico de alta calificación.

fabricantes de productos de moldeo por inyecciónla superan a las desventajas. La tecnología de plástico de moldeo por inyección es muy famosa en el mundo.

companies across the globe look forward to injection molding products manufacturers for their products.

It is precisely accurate. Furthermore, it has mass. Moreover, provides all the possibilities for its automation.

In addition to molds, means are also required for preparing and supplying raw materials. Heating and maintaining the temperature. Feeding the melt into the mold.

Gradually cooling the mold filled under pressure with the starting material. As well as:

• mechanization
• and automation of the process
• facilitating the work
• increasing its productivity and
• Similarly, improving the quality of finished products.

Conclusión

Siendo fabricantes de productos de moldeo por inyección , debo decir que el moldeo por inyección en el mundo moderno es muy diferente. Entonces, no hay forma de familiarizarse con toda su diversidad. Pero, como ejemplo, podemos considerarlo un poco más en detalle. El mismo proceso de moldeo por inyección.