플라스틱 사출 부품 제조업체는 어떻게 사출 성형 비용을 줄일 수 있습니까?
플라스틱 사출 성형 산업과 관련된 5 가지 기본 질문에 대한 답변
플라스틱 사출 부품 제조업체 소개
A world without 플라스틱 사출 부품 제조업체은 상상할 수 없습니다. 볼펜, 쓰레기통 용 너트, 자동차 범퍼 용 너트 등 일상 생활에서 엔지니어링 플라스틱 부품에는 수많은 색상과 모양이 있습니다.
A plastic injection parts manufacturer uses these engineering plastic parts in injection molding tools. One of the so-called forming processes of injection molding tools.
For example, amorphous materials are particularly used to generate special shapes. The basis of injection molded parts is conventional engineering plastic particles. 플라스틱 사출 parts manufacturer heats the initial solid particles. And injection molded under pressure into an abrasive tool.
This process is undoubtedly more complicated than it initially sounded. Because the finished product must accurately match the relevant technical parameters. Such as:
- Color
- size and
- surface
The finished product must have a high resistance and quality. The first equipment following this rule appeared in 1919.
What is plastic injection molding?
Injection Molding is a manufacturing method that manufactures parts by injecting materials into a mold. It is a kind of plastic processing technology.
What is the manufacturing price of plastic injection precision molds?
When choosing an injection molding plant, you must first understand what injection molding is? And how to calculate the price of injection molded parts.
First, let’s first understand what is injection molding processing:
- What is injection molding processing?plastic injection parts manufacturer
Injection molding processing is the business that the entrusting party provides raw materials and molds. And the 플라스틱 사출 부품 제조업체 manufactures injection products according to the entrusting party’s requirements and charge processing fees.
플라스틱 사출 부품 제조업체 산업의 발전
그것을 무시하지 마십시오. 사출 성형 가공 산업에서 좋은 일을하기 위해서는 다양한 기술이 필요합니다. 예 :
- 과학 기술
- 사업
- 관리 및 다양한 전략
- 기술 개발 전략
- 인재 개발 전략
- 마케팅 전략 및
- 자금 조달 전략.
이 기술은 플라스틱 사출 부품 제조업체. 이 전략은 훌륭한 기술입니다. 기술과 전략의 유사점은 모두 계획에 관한 것입니다. 차이점은 계획의 범위가 크고 작다는 것입니다. 그리고 계획의 길이는 길다.
기술은 개발과 혁신입니다. 개발과 혁신은 플라스틱 사출 부품 제조업체.
Although China is the birthplace of 플라스틱 사출 부품 제조업체. The development of injection molds is very slow. Many technologies have stagnated. After China joined the WTO, domestic experts have carefully studied the advanced technologies abroad and integrated the product characteristics of their own injection molds.
After some renovations, the technology has been greatly improved. The precision of the precision injection mold has reached 2 microns. Therefore, China’s injection mold industry still needs to be developed.
What is suitable injection molding process for plastic injection parts manufacturer?
You would like to manufacture plastic parts in small series. But do not yet know;
- which processes are suitable?
- which costs you will have to pay?
- and which materials are suitable?
In this text you will learn famous plastic injection parts manufacturers techniques. The advantages and disadvantages of the individual processes. And why you should rely on plastic parts in small batches?
When talking about making plastic parts in small numbers, it is usually about producing plastic parts of less than 100 pieces per month. However, 플라스틱 사출 부품 제조업체 from the plastics industry reject the small-batch production of plastics due to the high costs.
The production of plastic parts in small quantities usually means expensive tools and special mold inserts. This only pays off in large quantities.
Prototype construction – low-cost 플라스틱 사출 부품 제조업체 production of plastic parts
If you want to have small-volume production of plastic parts. And save time and money, the vacuum casting process is the right choice.
These processes make it possible for 플라스틱 사출 부품 제조업체 to produce small quantities in a relatively short time at lower costs.
Due to the higher costs that come with small-scale production of plastic parts, you should consider the following before placing the order:
- What is the actual number of pieces?
- Is the component still in the development phase?
- What material should the component be made of?
- In what time should the small series be manufactured?
- What is the budget?
Regardless of the industry in which you are active: contact is the starting point. You contact leading plastic injection parts manufacturer. And tell exactly what you need. This includes:
- the actual number of items
- the status of product development
- the desired material
- time limit and the amount of the budget.
With this knowledge, a 플라스틱 사출 부품 제조업체 develops a concept together with you. And offers you the right solution. If this solution is adopted, he will start with the conception and construction of the tools.
Which procedures are suitable for plastic injection parts manufacturer?
In order to keep costs as low as possible, the right 플라스틱 사출 부품 제조업체 plays a major role. These procedures must be selected depending on the number of items required. A professional 플라스틱 사출 부품 제조업체 will be happy to work with you to develop the right process.
Plastic injection molding – cost-effective production of plastic parts
Plastic injection molding is a primary molding process. That is mainly used in plastics processing. In this process, the plastic is plasticized with an injection molding machine. And injected into an injection mold under pressure.
By cooling, the material returns to the solid state. And can be removed as a finished part after opening the injection mold. The cavity of the tool determines the surface structure and shape of the finished part.
plastic injection parts manufacturer Rapid prototyping
Rapid prototyping is the generic term for numerous processes for the simple and fast production of finished parts. 플라스틱 사출 부품 제조업체 uses Vacuum casting and SLA for plastic parts . In this process, a silicone mold is created. Which enables the casting of several identical parts with PU casting resins.
Advantages of vacuum casting:
- high precision
- short delivery time
- No wear
- only one-time costs for the production of the mold (a mold for the production of up to 1,000 finished parts)
- fast manufacturing
- inexpensive to manufacture
plastic injection parts manufacturer Turning plastic parts
Plastic parts are turned on modern CNC lathes. This makes it possible to produce numerous operations such as wrench sizes, millings, bores, markings and threads in one tension.
A 플라스틱 사출 부품 제조업체 always uses plastic turning when the injection and die casting processes are no longer alternatives. In this process, the material is clamped as a rod and pushed through the spindle. Which moves at high speed. This removes the excess material from the tool or chisel.
Advantage of turning plastic:
- very smooth surfaces possible
- definite radii feasible
plastic injection parts manufacturer Milling plastic parts
열경화성, 열가소성 수지, 아크릴 유리 또는 엘라스토머 등 거의 모든 플라스틱 부품을 밀링 할 수 있습니다. 선삭 외에도 밀링은 평평한 표면 및 3D 윤곽 가공을위한 최적의 제조 솔루션의 일부입니다. 일반적으로 플라스틱 사출 부품 제조업체 는이를 가장 자주 사용 .
생산은 밀링 머신의 특수 도구로 이루어집니다. 칩 제거는 다중 톱니 도구를 사용하여 원형입니다.
플라스틱 밀링의 장점
- 저렴한 제조
- 높은 표면 품질
- 평평한 표면 및 3D 윤곽 가능
플라스틱 사출 부품 제조업체 플라스틱 선삭 부품 생산을위한 RIM 프로세스
In this process, 플라스틱 사출 부품 제조업체 mixes isocyanate and polyol in liquid form in a mixer. And then injected into a shaping tool. This is where the curing takes place. Since the necessary molds can be manufactured quickly and inexpensively from aluminum. The RIM process competes with the injection molding process.
Advantages of the RIM process
- low locking pressure of the molds
- favorable flow behavior
- 저렴한 제조
- fast manufacturing
프로젝트에 대해 도움이 필요하면 0086-769-82821468로 하거나 sales@kaitomould.com으로 .